Project · Manufacturing Operations

MWash — chemical inventory & recipe management for textile manufacturing.

MWash replaces brittle Excel-based recipe tracking with an auditable digital system that tracks every gram of every chemical, every wash, every cycle. Designed for the realities of textile manufacturing in Sri Lanka and built end-to-end by Iranga Basnayake.

MWash dashboard — chemical inventory and recipe management
MWash dashboard — chemical inventory, recipe formulas, and consumption tracking.

The problem

Textile washing operations rely on hundreds of chemical recipes — formulas of dyes, softeners, enzymes, and auxiliaries applied in precise sequence. Most factories track these in Excel: copy-pasted, edited by anyone, never reconciled against actual inventory. A 5% error in a recipe can ruin an entire production batch.

The solution

MWash is the system of record for everything chemical-related on the factory floor.

Capabilities

  • Recipe library with version history — every change is logged, auditable, and reversible.
  • Live chemical inventory — incoming stock, outgoing consumption per recipe, automatic re-order alerts.
  • Per-batch reconciliation — actual consumption vs. recipe target, with variance flagged.
  • Role-based access — chemists, supervisors, operators, and management each see what they need.
  • Reporting — month-end consumption, cost-per-batch, waste analysis exported to ERP.

Stack

Django PostgreSQL React Celery Redis Docker

My role

Architecture, backend, frontend, deployment, and operator training. From the first whiteboard sketch with the chief chemist through to production rollout across multiple wash plants.

Have a manufacturing process stuck in Excel? I’ve digitised dozens of them. Let’s talk.

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